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Friday 9 September 2011

Hydraulic Cone Crusher


Introduction:

PSG series hydraulic cone crusher is widely used in mining, building, metallurgy and so on. It is in the high automatic crushing line which has strict requirement for finished products’ shape and ratio.

Advantages:

1. High crushing ratio and production efficiency
The high turning speed and stroke of a hydraulic cone crusher generates greater power and this helps the machine to pass the material at an excellent speed. So eventually it delivers a high production and crushing rate.
2. High quality product shape output
A hydraulic cone crusher uses the method of pressuring two surface layers to crush objects and has adjustable turning speed. A hydraulic cone crusher can selectively smash objects while crushing and this can help increasing the quality output of fine objects and cubic shaped objects as wishes.
3. Automatic discharging
The bidirectional metal releasing part of a hydraulic cone crusher automatically adjusts and discharges the bulk while crushing. So there is no need to halt the crushing process and clean the objects manually.
4. Thin oil lubrication system
The thin oil lubrication system of a hydraulic cone crusher plays a very important role in increasing the life of a crusher. This further helps in making the production process cost efficient.

Technical Parameter:

TypeModelType of
Chamber
Diameter
of Large
End of
Crushing
Cone
(mm)
Adjusting
Range of
Discharge
Openjing
(mm)
Feed Opening
Size of the
Open Edge When
Recommending
the min
Discharge
Opening
(mm)
Max
Feed
Size
(mm)
Producing
Capacity
(t/h)
Main
Motor
Power
(kw)
Weight
(kg)
Overall
Dimension
(L×W×H)
(mm)
3’FTPSGB-0910standard
fine type
9009-221028545-917599802656×1636×2241
PSGB-0917standard
coarse type
13-3817515059-163
PSGB-0918standard
supper
coarse type
25-38178150118-163
PSGD-0904short head
fine type
3-13413527-9010530
PSGD-0906short head
medium type
3-16766527-100
PSGD-0907short head
coarse type
6-191028559-129
4.25’FTPSGB-1313standard
fine type
129513-31137115109-181160224602983×1866×3156
PSGB-1321standard
medium type
16-38210178132-253
PSGB-1324standard
coarse type
19-51241205172-349
PSGB-1325standard super
coarse type
25-51259220236-358
PSGD-1306short head
fine type
3-16645436-16322590
PSGD-1308short head
medium type
6-16897682-163
PSGD-1310short head
coarse type
8-2510589109-227
PSGD-1313short head
super coarse
type
16-25133113209-236
5.5’FTPSGB-1620standard
fine type
167616-38209178181-327220432703941×2954×3771
PSGB-1624standard
medium type
22-51241205258-417
PSGB-1626standard
coarse type
25-64269228199-635
PSGB-1636standard super
coarse type
38-64368313431-630
PSGD-1607short head
fine type
5-13706090-20943870
PSGD-1608short head
medium type
6-198976136-281
PSGD-1613short head
coarse type
10-25133113190-336
PSGD-1614short head
super coarse
type
13-25133113253-336
7’FTPSGB-2127standard
fine type
213419-38278236544-1034400867304613×3302×4638
PSGB-2133standard
medium type
25-51334284862-1424
PSGB-2136standard
coarse type
31-643693141125-1814
PSGB-2146standard super
coarse type
38-644603911252-1941
PSGD-2110short head
fine type
5-1610589218-46389500
PSGD-2113short head
medium type
10-19133113404-580
PSGD-2117short head
coarse type
13-25178151517-680
PSGD-2120short head
super coarse
type
16-25203172580-744

Structure:

Crushing Materials:

Working Principles:

The crushing principle of hydraulic cone crusher machine is finished between fixed cone plate and movable cone plate. The motor drives the horizontal axis of the crusher machine through triangle belt and pulley, the horizontal axis drive the eccentric shaft bush to rotate through gear transmission. The eccentric shaft drives the main shaft to make the movable cone plate swing at a regulated track from time to time, the materials are crushed due to constant pressed and crooked in the crushing cavity. The finished products are discharged from the discharging opening.

Note for Cone Crusher Maintenance:

1. the materials must be in the middle of the distributor, see diagram 14. it is not allowed to put the materials into the crushing chamber directly, because it will make the crusher overloaded and the liner plate will be abraded unevenly. Correct feeding conditions:
a. the materials are distributed equally to the crushing chamber.
b. The quantity of materials should not higher than the mortar.
2. the max feeding size should not equal to the feed opening, (the max feeding size=85% of the feed opening) otherwise, it will lead to:
a. the capacity is low
b. some spare parts will be damaged.
3. crusher is not allowed to start in overload condition in case of accident.
4. when stop the crusher, stop the feeder first. After the materials are all discharged out, stop the crusher.
5. the locking system and hydraulic station should be checked often to avoid problems.

The Factors to Enhance Crusher Capacity:

1. Proper selection of crushing chamber for material to be crushed.
2. A feed grading containing proper distribution of the particle sizes.
3. Controlled feed rate.
4. Proper feed distribution 360ºround the crushing chamber.
5. Discharge conveyor sized to carry maximum crusher capacity.
6. Properly sized scalping and closed circuit screens.
7. Automation controls.
8. Adequate crusher discharge area.

Guarantees:

(1) Assist clients to prepare for the first construction scheme;
(2) Install and debug the equipment;
(3) Examine the equipment regularly;
(4) Take initiative to eliminate the troubles rapidly at site;
(5) Distribute the guarantee fittings door-to-door;
(6) Provide technical exchanging;
(7) Provide maintenance for big items.

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